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Effective maintenance and repair are essential for efficient running of industries. welding, as a tool of maintenance and repair, plays a vitally important role in the functioning of all major industries. In general it may be said that practically any metal part which has broken or worn-out in service can be reclaimed by welding. In pact, one of the first uses of welding was to repair broken machinery and parts. what started out, as a process for making an emergency repair until a replacement could be obtained, has today become an economic necessity to conserve expensive materials and to reduce inventories.
Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) welding or metal active gas (MAG) welding, is a semi-automatic or automatic arc welding process in which a continuous and consumable wire electrode and a shielding gas are fed through a welding gun. A constant voltage, direct current power source is most commonly used with GMAW, but constant current systems, as well as alternating current, can be used. There are four primary methods of metal transfer in GMAW, called globular, short-circuiting, spray, and pulsed-spray, each of which has distinct properties and corresponding advantages and limitations.
Gas tungsten arc welding (GTAW), also known as tungsten inert gas (TIG) welding is an arc welding process that uses a non-consumable tungsten electrode to produce the weld. The weld area is protected from atmospheric contamination by a shielding gas (usually an inert gas such as argon), and a filler metal is normally used, though some welds, known as autogenous welds, do not require it. A constant-current welding power supply produces energy which is conducted across the arc through a column of highly ionized gas and metal vapors known as a plasma.
Submerged arc welding (SAW) is a common arc welding process. It requires a continuously fed consumable solid or tubular (flux cored) electrode. The molten weld and the arc zone are protected from atmospheric contamination by being “submerged” under a blanket of granular fusible flux consisting of lime, silica, manganese oxide, calcium fluoride, and other compounds. When molten, the flux becomes conductive, and provides a current path between the electrode and the work. This thick layer of flux completely covers the molten metal thus preventing spatter and sparks as well as suppressing the intense ultraviolet radiation and fumes that are a part of the shielded metal arc welding (SMAW) process.
Shielded metal arc welding (SMAW), also known as manual metal arc (MMA) welding, flux-shielded arc welding or informally as stick welding, is a manual arc welding process that uses a consumable electrode coated in flux to lay the weld. An electric current, in the form of either alternating current or direct current from a welding power supply, is used to form an electric arc between the electrode and the metals to be joined. As the weld is laid, the flux coating of the electrode disintegrates, giving off vapors that serve as a shielding gas and providing a layer of slag, both of which protect the weld area from atmospheric contamination.
Tungsten electrodes (AWS classification EWP) contain 99.50 percent tungsten, have the highest consumption rate of all electrodes, and typically are less expensive than their alloyed counterparts. These electrodes form a clean, balled tip when heated and provide great arc stability for AC welding with a balanced wave. Pure tungsten also provides good arc stability for AC sine wave welding, especially on aluminum and magnesium. It is not typically used for DC welding because it does not provide the strong arc starts associated with Thoriated or ceriated electrodes.
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RASI ELECTRODES LIMITED., brings you a wide range of Welding & cutting machines. Machines with latest technology to give you maximum output at minimum cost. The machines are of very High Quality and High Durability. With EXCELLENT SERVICE BACK-UP from our trained engineers. The Machines Economically Competitive and Reliable.
Flux-cored arc welding (FCAW or FCA) is a semi-automatic or automatic arc welding process. FCAW requires a continuously-fed consumable tubular electrode containing a flux and a constant-voltage or, less commonly, a constant- current welding power supply. An externally supplied shielding gas is sometimes used, but often the flux itself is relied upon to generate the necessary protection from the atmosphere. The process is widely used in construction because of its high welding speed and portability.
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